MIM

Advice on MIM design

1.Integration

2.Avoiding parts with a thick wall

Because a part with a thick wall is likely to have a molding defect and/or a debinding fault, it is leveled (approximately 1.5 to 2.5 mm) by thinning, ribbing, or other means.

3.Leveling and weight reduction

4.Corner radius

When contracting with low strength, a tensile force is easily generated at the interior angle radius. A small radius is added to disperse the force.

5.Example of weight reduction

Composite

Joining the same materials

Achieving thick products for which MIM is difficult (For MIM, it is normally difficult to manufacture a product with a thickness of 5 mm or more in terms of molding and debinding.)

Achieving undercut products for which metal tooling cannot be molded integrally (example: hollow parts, etc.)

Example of joining

Evaluation of material properties

Representative mechanical properties are described in the material list. However, we can perform property evaluations specified by customers

Diameter: 2.524 mm Gauge length: 20.00 mm Test temperature: 23ºC

  Maximum load(kN) Tensile strength(MPa) Elongation Drawing Break position
1
4.619
923
-100.0
100.0
C

Tensile speed: 0.5 mm/min

Measurement item Unit Measured temperature °C
20 100 200 300 400 500 600 700 800
Thermal conductivity
W/cm・K
0.1242
0.1445
0.1619
0.1790
0.1993
0.2214
0.2469
0.2791
0.2909
Specific heat
J/g・K
0.3971
0.4367
0.4538
0.4672
0.4855
0.5086
0.5366
0.5761
0.5858
Linear expansion coefficient
10-6/K
-
10.93
11.59
12.07
12.49
12.91
13.40
13.87
14.20
Young's modulus
GPa
271.3
268.0
262.0
254.9
247.8
239.5
229.1
217.8
200.1
Poisson's ratio
-
0.30
0.30
0.30
0.30
0.30
0.30
0.29
0.28
0.25
Density
g/c㎥
8.862
-
-
-
-
-
-
-
-

*The above date are shown only for reference, and are not necessarily guaranteed for actual Proterial Precision products.